Basalt masonry mesh, application and advantages

Builders and renovators are rapidly adopting basalt masonry mesh as a preferred option for reinforcing masonry structures. This adaptable substance provides several advantages that increase the robustness and lifespan of building projects. What is basalt masonry mesh, though, and is it something you should use for your upcoming project?

Natural volcanic rock called basalt is prized for its extraordinary strength and resilience to the elements. These characteristics are carried over into basalt fiber mesh, which makes it a great substitute for conventional steel or synthetic mesh. It can reinforce structures without adding extra weight because of its high tensile strength and lightweight design.

This article will examine the different uses of basalt masonry mesh in building and remodeling. Knowing how to use this material properly can make a big difference, whether you’re working on a restoration project or a new build. We’ll also go over the main benefits that distinguish basalt mesh, such as its ability to withstand chemicals and corrosion and its environmentally beneficial qualities.

Come along as we explore the world of basalt masonry mesh and see why it’s a wise decision for contemporary building. This guide will offer helpful insights into maximizing the potential of this cutting-edge material, regardless of your level of experience or interest in do-it-yourself projects.

Because of its exceptional strength, resilience to corrosion, and durability, basalt masonry mesh is revolutionizing the construction industry. Its high thermal and chemical stability guarantees long-lasting performance, and its lightweight design makes it simple to handle and install. Basalt mesh is a great option for contemporary construction projects because it increases overall structural integrity, lowers the chance of cracking, and prolongs the lifespan of buildings, making it ideal for reinforcing masonry structures.

Masonry mesh: dimensions and type of building material

This material comes in various forms. The product is categorized based on its intended use and coating type. Gratings composed of polymeric materials, such as composite masonry mesh, are frequently used in addition to traditional metal mesh.

This product comes in the following varieties:

A mesh of galvanized metal;

Monolithic grille made of fiberglass;

Because it is the most resilient, reinforcing mesh is effectively utilized in the construction of walls and brick foundations, as well as in the installation of aerated concrete, slag, and foam block walls. Furthermore, this material is frequently used in frame structures, specifically in the layout of outbuildings such as greenhouses.

The strength of the metal lattice is high. One drawback is that it is prone to corrosion in harsh environments, like those where block connections are made with glue. The product’s cost is contingent upon the dimensions, covering, and gauge of the rods.

Plastic is the most recent material to be used for masonry mesh. It is applied to reinforce reinforced concrete and brick constructions. In situations where it would be dangerous to weigh down the structure, plastic masonry mesh is also utilized in the restoration of historic structures.

Weight is a benefit of plastic lattice. This masonry mesh is used for block and hollow brick structures because of its low weight. This material has the lowest mechanical strength of all the types. It cannot be applied in this way to reinforce the supporting walls. Fiberglass mesh is a good choice for wall reinforcement in situations where heavy loads are not applied.

Extrusion is the method used in the industrial production of masonry mesh. The main technique involves forcing plastic through molds with tiny diameters by blowing or squeezing it. The material is then cut into the necessary length of rods. After cooling, the product is laminated.

Excellent guidance! For use in various decorative plasters and screeds, plastic mesh is advised.

This is how the composite lattice is made: a welding machine is used to join the reinforcing bars together after they have been cut. The composite mesh is significantly lighter than the reinforcing mesh, despite having a very similar structure. This allows for a reduction in the load on the structural components that support the structure.

Depending on the manufacturer, different composite gratings may be made using different processes. As a result, a lot of manufacturing businesses provide their clients with a distinctive product. During production, a variety of tools are used to modify the final product’s size and quality.

Fibers are used to make basalt mesh. This material is significantly less expensive than fiberglass mesh for masonry.

Basalt mesh for masonry: scope of application of the material

Builders are currently in high demand for basalt grating. The material’s numerous benefits and broad range of applications, including its mechanical strength, weight, corrosion resistance, and ability to withstand harsh environments, account for its popularity. Masonry mesh 50x50x3, with a diameter of 4 mm, is most frequently used in construction. Finishing material has smaller cell size.

This reinforcing fabric is made from continuous fiber derived from basalt. This product is distinct because it has been impregnated with a particular material. Because basalt is an extremely robust raw material, the finished product is dependable, strong, and able to support heavy loads.

Basalt fiber mesh is particularly impervious to the detrimental effects of the following:

The substance is used to support large-stone and brick masonry. At every stage of construction, basalt masonry mesh is utilized for bonding work based on cement-sand mortar, expanded clay blocks, foam blocks, and gas blocks.

Basalt fibers are used to make meshes, reinforcing rods, woven materials, and rolled materials. Road construction frequently uses basalt masonry grating. It is actively incorporated into dirt roads and airfield asphalt pavements. This considerably increases the service life of asphalt and road surfaces, even under heavy loads, and lowers the chance of cracking.

Positive characteristics of basalt mesh

The following are some benefits of masonry basalt mesh to consider:

-creates a strengthening effect and lessens the appearance of surface cracks;

-offers resilience against moisture, rust, and abrupt temperature swings;

-basalt rods last a very long time;

-the substance can withstand harsh conditions;

Broad range of applications;

-suitable for stone structures;

-keeps structures made of concrete from cracking.

These days, basalt mesh is a great substitute for steel reinforcing structures. Where there is welding, the metal oxidizes and eventually starts to rust, which indicates that corrosion will quickly destroy it and cause flaws and cracks to appear in the walls. Grating made of basalt fiber does not oxidize.

50x50x4 basalt masonry mesh weighs a lot less than an equivalent amount of metal mesh. Sharp iron rods need extra caution when handling them because of their large mass, which can cause installation issues.

Any complexity of structure can now be reinforced because of the elasticity of the basalt mesh. With this material, getting hurt is practically impossible. Furthermore, the weight does not burden the building’s overall structure or cause transportation issues.

This product’s inexpensive price is a big plus. As a result, even in small quantities, purchasing masonry basalt mesh won’t be difficult.

Excellent guidance! Block buildings need to be reinforced because they shrink in the second or third month after construction is finished. The load-bearing capacity of the walls will be increased and cracking will be prevented with reinforcement made of basalt mesh.

Comparative characteristics of basalt and steel mesh

We can determine that basalt material is of higher quality than metal grating and fiberglass polymer products by conducting a comparative analysis of various masonry mesh types.

Basalt is not a very heat-conductive material. In contrast, steel mesh exhibits a thermal conductivity that is 100 times greater than that of basalt. As a result, cold bridges develop inside the walls, which weakens the structure and results in a variety of operational issues. Basalt gratings have a minimum thermal conductivity of just 0.44 W per square meter;

Basalt fiber rods outperform a grid of steel elements of the same diameter in terms of elongation and breaking load resistance, with a higher capacity of 50 kN/m. The strongest tensile mesh in both longitudinal and transverse directions is 100×100 masonry mesh;

-a 100x100x4 1 m2 steel masonry mesh weighs roughly 2 kg, while a 300 gramme basalt masonry mesh weighs the same;

-basalt grating is resistant to the majority of strong solutions used in construction, unlike steel. Such a mesh is not rusted or collapses when subjected to their force;

-basalt fiber material is much more resilient to repeated long-term temperature changes than metal grid material, which starts to degrade after a few dozen temperature jumps;

-Basalt fiber reinforcing material can be cut with regular scissors and is applied to the wall with ease and uniformity. Without any issues, the net folds and unfolds. This makes working with such material much easier and more convenient and lowers the risk of injury during construction;

-a grid made of basalt masonry is less expensive than one made of metal;

-Basalt mesh has a far broader range of applications than steel mesh. They can be applied to brick, stone, and foam block walls. Furthermore, basalt products completely reinforce walls, preventing cracks from forming;

-research revealed that the strength of reinforcement made with basalt masonry lattice is significantly higher than that of reinforcement made with other materials.

Regarding the plastic polymer mesh, it is not recommended for use with masonry or walls that bear heavy loads. The road surface can be strengthened by using basalt because of its strong lattice structure. Only a unique sleeve can be used to join fiberglass rods together. Furthermore, if the masonry calls for it, only the basalt mesh needs to be bent in the desired direction.

Basalt mesh for reinforcement: material dimensions

GOST RF 23279-85 must be met by the metal gratings used to reinforce concrete and building materials made of it. Only products made of welded steel rods are covered by this standard. GOST does not apply to basalt masonry mesh or fiberglass. Technical specifications are governed by STO 294248809.

-These documents state that the masonry mesh measures 75 by 25, 75 by 25, 25 by 12.5, 16 by 16, and 10 by 10. Reinforcement materials come in diameters ranging from 3 to 6 mm.

Depending on the kind of product, the masonry grid’s measurements vary.

1. Rolls of one-meter-wide basalt masonry mesh are used to putty smooth walls.

2. Serpyanka is used to give seams and corners of any kind more strength and rigidity. Coils of this material with widths ranging from 4.5 to 20 cm are produced.

The size of the cells determines the strength of the mesh; the smaller the cell, the stronger the material. As a result, a canvas with dimensions of 100x100x4 has a greater stretch than a masonry mesh measuring 50x50x4.

Manufacturers offer a large assortment of fabrics in different sizes to the customer. The 50×50 and 100×100 masonry mesh dimensions are the most widely used sizes. A 152x150x4 piece of basalt material is also for sale. The primary masonry material and the building’s floor count will determine the size of mesh to use for strengthening.

Aerated concrete reinforcement with basalt masonry mesh

When building with aerated concrete, the application of masonry mesh can strengthen the structure and stop walls from cracking due to block shrinkage.

Aerated block shrinks two to three months after a house is built because of material drying and exposure to temperature fluctuations. Serious loads are associated with this process, which a good basalt mesh will assist in removing.

Figuring out the best grid-laying step is crucial. This is directly influenced by wall construction technology. Skilled artisans recommend inserting the mesh between three to four rows of aerated concrete blocks.

It is advised to lay the basalt product through three rows when installing facing bricks at the same time as aerated concrete block rows. This method can also be used to reinforce walls composed of two aerated block rows. The step can be increased to four rows to reinforce walls composed of a single row of blocks.

The strength class of the aerated concrete blocks determines the pitch. The mesh needs to be laid more frequently for class B2 material.0 and below, and less frequently for class 2.5 and above. Starting from the zero row, or right from the base, is where laying should start.

Excellent guidance! Not only do walls constructed of expanded clay and cinder blocks typically shrink, but so do walls made of aerated concrete blocks.

Masonry mesh for bricks: features of operation

There are three methods for laying basalt grating for facing bricks:

For bricklaying, reinforcing mesh is usually installed transversely. This approach is totally justified even though it slightly lengthens the time needed for strengthening work and raises construction costs. Such a wall gains 50% more strength in terms of supporting functions after reinforcement.

It is crucial to select the right product type based on the anticipated loads, and then carry out the following manipulations:

1. An adhesive solution must be used to plant the mesh on the brick row that has been formed.

2. To completely enclose the grate underneath, a layer of masonry mortar is applied to the material.

3. Brick laying is done, and it’s important to keep an eye on how far the mesh is submerged in the mortar.

Excellent guidance! There is a unique method for applying basalt mesh reinforcement for every kind of brick. For instance, you must place a mesh in every third row for ceramic, every fourth row for double, and every fifth row for sand-lime brick.

50x50x4 construction basalt masonry mesh cost per square meter

The ubiquitous, contemporary material known as basalt masonry mesh is firmly eliminating traditional reinforcing mesh from the market. This product weighs a lot less than a metal grill of the same size, but it can still support heavy loads. Furthermore, basalt is a universal material that can be used to reinforce walls made of any material.

Purchasing basalt mesh is profitable because it is not only a dependable material but also more than 30% less expensive than metal grating. The thickness of the rods and cell parameters affect the cost of the masonry mesh. Price is also influenced by the manufacturer. Purchasing basalt masonry mesh, which ranges in price from 70 to 150 rubles per square meter, is less expensive. The cost of 25×25 basalt masonry starts at 90 rubles per square meter, but stores typically sell this material right away in rolls measuring 0.37, 0.63, 1/2, or 4×50 meters. In order to attract wholesale buyers, many vendors lower their prices.

The approximate cost of 50x50x3 masonry mesh is 64–90 rubles per square meter; the model’s strength is 50 kN/m, and the weight of one m2 is no more than 300 grams. This product measures 4 x 50 m. Masonry mesh measuring 50 by 50 by 4 and having a strength of 100 kN/m costs between 120 and 160 rubles per square meter. The cost of 5 mm thick basalt reinforcement material is 190 rubles per square meter.

-A mesh with a 100×100 cell, a 3 mm rod thickness, and a strength of 50 kN/m costs, on average, 70–90 rubles per square meter.

Masonry mesh measuring 100x100x4 and having a strength of 100 kN/m costs between 125 and 140 rubles per square meter. In contrast, the cost of a 100x100x4 metal masonry mesh is approximately 200 rubles per square meter, which is several times more. The material is supplied in 1/2/4×50 m rolls.

Application	Advantages
Reinforcement for masonry walls	High strength and durability
Prevents cracking in plaster and stucco	Lightweight and easy to handle
Used in floor and wall panels	Resistant to chemicals and corrosion
Suitable for facades and external walls	Non-conductive and thermal insulation properties
Structural reinforcement in concrete structures	Cost-effective and long-lasting

An innovative method of reinforcing building projects that combines durability and environmental advantages is basalt masonry mesh. Because of its durability and corrosion resistance, it is the perfect material for both commercial and residential applications, guaranteeing long-term structural integrity.

The lightweight nature of basalt masonry mesh is one of its main benefits; it makes installation easier and saves labor costs. Furthermore, because of its non-metallic makeup, it is not susceptible to rust, which can be a major problem when using conventional steel reinforcement.

Using basalt masonry mesh in your construction projects promotes sustainable building practices and increases durability. Compared to other materials, its production has a smaller environmental impact, which is in line with the rising demand for environmentally friendly building materials.

All things considered, basalt masonry mesh is a dependable and adaptable material for use in contemporary building. It provides a number of advantages that make it a wise decision for guaranteeing the stability and longevity of different kinds of structures.

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