An essential component of building and remodeling projects involving the installation or maintenance of subterranean pipelines is pipeline trenching. The process entails digging a trench to facilitate the installation or maintenance of pipelines. Numerous infrastructure projects, such as those involving sewage systems, gas pipelines, telecommunications networks, and water supply systems, depend on this procedure.
The main goal of pipeline trenching is to create a safe and convenient underground route for the installation or maintenance of pipelines. Construction workers can safely install pipes at the right depth by digging a trench, which guarantees the stability and longevity of the infrastructure. Trenching also makes maintenance and repairs easier by enabling technicians to reach subterranean pipelines without requiring significant excavation.
In order to guarantee the project’s success and adherence to safety and environmental regulations, a number of factors must be taken into account when trenching pipelines. These variables include the stability and type of soil, the depth requirements according to pipeline specifications and local codes, and the need to avoid any existing structures or utilities. To reduce disruptions and guarantee worker and public safety, trenching operations must be carefully planned and carried out.
Topic: | Everything you need to know about pipeline trenching |
Summary: | Learn the essentials of pipeline trenching, including methods, equipment, and safety measures. |
- What does the concept mean??
- When to use the pipe laying method?
- Under the gas pipeline
- Under the sewer
- Water pipes
- Calculation of the volume of digging work
- Rules for drawing up diagrams and plans
- SNiP standards
- Step by step procedure
- Executive photography
- Technology
- Features for HDPE pipes
- backfilling
- Pros and cons of using trench laying
- Video on the topic
- Safety of excavation work when opening an existing gas pipeline
- Trenchless pipeline laying technology
- Proper development, digging a trench with slopes using an excavator for a pipeline, communications.
What does the concept mean??
"Pipeline trenches" refers to the idea of excavating a specific trench that will house a pipe. This could be a gas pipeline, water supply system, or sewer system. Trenches are occasionally used to lay power electrical cables.
For every kind of trench, there are requirements. The type of soil is a factor in determining depth and width calculations in addition to the type of pipes being installed. For instance, the trench depth ought to be no more than 1.25 meters for loam and clay soils.
A trench for the pipeline is dug in compliance with the design and supporting documentation. Make sure to go over the site plan before beginning any work. If a communications network is installed on it, the work is done carefully after marking the ground’s sections where the pipe is to be installed beforehand.
When to use the pipe laying method?
As previously mentioned, trenching is more practical for pipelines such as water supply, sewage, and gas pipelines.
Under the gas pipeline
Since gas is supplied to the microdistrict that has already been constructed, the open method is frequently used for gas pipe laying. Gas can be carried underground if construction is done from the ground up.
One of the primary prerequisites for setting up a gas pipeline is that the pipe be buried below the soil’s freezing point.
When work is being done, a representative of the gas operating organization needs to be at the location. Either manually or with the aid of specialized equipment, digging is done.
They use shovels exclusively for manual digging if there are already communication lines at the location. You can use a bulldozer if the site is clear and the construction is just getting started. It is against the law to install a gas pipeline independently in a trench.
You must hire a gas service inspector and make use of the services of the appropriate businesses to accomplish this. Subterranean gas pipelines require polyethylene pipes.
Under the sewer
You can also dig a trench to connect the septic tank to the sewer pipe. The system is shielded from damage and winter freezing thanks to the covert underground installation technique.
Although pipes can be insulated, a slope must be created in order to arrange a sewer pipeline underground. One to two centimeters of slope is computed for every linear meter of pipe.
As a result, the pipe leaving the house should have a final stage slope of about 40 cm from its starting point. This is the most acceptable way to lay a sewer pipe in temperate regions, where the ground only freezes during the winter and then quickly thaws.
These factors led to this decision:
- standards of regulatory documents;
- protection from damage;
- saving site area.
Due to space constraints, organizing the sewage system’s surface installation in small summer cottages can be challenging. The choice to install the pipe underground in a trench will have an impact and free up space that could be utilized for other purposes.
Water pipes
The owner of a private residence is in charge of the water supply. The water supply system’s longevity is contingent upon the accuracy of its configuration.
In order to prevent damage, water pipes are frequently buried in trenches. The system’s pipes are chosen according to the humidity and degree of soil freezing. This parameter is influenced by the pipeline’s length as well.
Underground water pipes are laid using low-pressure polyethylene or polypropylene pipes.
Plastic pipes are easy to install; threaded fittings made of the same material are used to make the connection. You can use them with cold or hot water. Prior to backfilling the trench, the water supply is insulated.
Stainless steel or galvanized pipes are used when working with metal. Since the metal corrodes and the water quality declines with time, this solution is not thought to be the best.
Calculation of the volume of digging work
A pipeline diagram must be prepared in order to determine the time and effort involved in digging trenches. For this, the following amounts are used:
- total length of the trench;
- width at the top;
- bottom width;
- trench depth.
The useful volume and the volume of the trench’s slopes are computed if the ditch’s top and bottom widths differ from one another. Using the formula, you can determine the amount of work yourself. This is accomplished by multiplying the ditch’s width by its depth and length. The trench’s volume is the end result, and this information can be utilized to determine additional costs.
Refer to the regulatory documents to determine the appropriate ditch size. They consider the kind of trench, the degree of soil freezing, the type of soil, and the level of groundwater. It may be mixed, trapezoidal, or rectangular.
For instance, a trench used for water supply should be between 50 and 80 cm wide, whereas a ditch used for sewerage should be between 50 and 70 cm wide. Go here to read more.
Rules for drawing up diagrams and plans
The following guidelines should be followed when creating a plan or diagram for a trench where pipelines will later be laid:
- Make a drawing while maintaining scaling.
- The drawing shows the layout of the trench, as well as the pipes in it.
- Be sure to indicate the presence of intersections with communications on the site.
- If a certain area already exists, but is filled up, it is also depicted on the plan.
- Draw the pipeline itself with images of joints, adapters, corners.
- The diagram shows the place where the soil dump will take place.
You can also sketch a diagram of the trench’s cross-section. It displays its depth and breadth. Keeping the diameter of the pipe at the same scale, this diagram also shows the depth of the primary and secondary backfill, the sand cushion, and the pipe itself.
Trees that are close together are designated on the site’s general diagram. If the house’s foundation is close by, the plan needs to show that. Check out this article for more information.
- Download pipeline diagram
- Download the pipeline laying diagram
SNiP standards
For the appropriate construction of trenches for various pipelines The regulated documents listed below are utilized:
- SNiP 2.04.03-85 – for arrangement of the sewer network;
- SNiP 2.05.06-85 – general rules for underground pipeline installation;
- SNiP 3.02.01-87 – for organizing water pipelines;
The standards stipulate that a trench for water pipes must be at least 50 centimeters deep. The degree of soil freezing in a given area affects this factor.
Given that the top of a gas pipe should be one meter above the ground, the depth must be at least 1.2 meters. Trenches are dug 70 cm deep for sewerage. In this instance, the route must be designed with a slope; the minimum required slope is 40 cm, measured from the starting point to the septic tank entrance.
Step by step procedure
Use the following general plan of action to dig a trench for any kind of pipeline:
- Make markings. To do this, use pegs and string. The stakes are inserted into the ground along the entire length of the trenches, guided by the diagram. Then a cord is pulled between the stakes, which will mark the width of the trench.
- Start to develop the soil. If this is hand digging, use bayonet and shovel shovels. If semi-mechanized, use a walk-behind tractor and a walk-behind drill. Fully mechanized digging involves the use of bulldozers, tractors or a bar mechanism.
- Strengthening the walls. If the trench is too deep and the soil is crumbly, the walls and slopes of the ditch are strengthened. This is necessary for safe work at the site in order to avoid the collapse of the ground.
A trench’s bottom is compacted using specialized equipment after it has been dug. This is a homemade soil compactor or vibrating hammer.
Executive photography
An as-built survey is conducted to guarantee work quality control and account for its volume. This process finds violations and discrepancies between the project and the work completed.
Specialists are able to identify and rectify deviations from the norm after examining the diagram. Before any digging is done, an as-built diagram of the pipeline trench is created.
What data is included in a geodetic survey? trenches for pipelines:
- depth along the entire route;
- width along the bottom and edge;
- azimuthal direction of the ditch.
If there will be a lot of utility network laying at the site, as-built surveying will receive extra attention.
The approved drawings and design documentation are examined first. Next, choose your geodetic apparatus. The following phase involves field work, including leveling and horizontal surveying. The geodetic camera then incorporates the finished diagram.
Technology
When installing a pipeline in a trench, the following guidelines must be adhered to at the location:
- Special pipe-laying cranes are used to lower pipes into trenches.
- During the procedure, the pipeline should not suffer from kinks, overstress or dents.
- The integrity of the insulating material must not be compromised.
- The pipeline must be completely adjacent to the bottom of the trench.
- The position of the pipeline must comply with the design documentation.
They are rejected prior to laying: no pipe with a flaw can be placed in a trench. Assemble the base and reinforce the walls if needed. Pipes are laid manually or, if the diameter permits, with the aid of a pipe-laying crane. Spacer frames, horizontal purlins, and vertical panels are occasionally utilized.
Features for HDPE pipes
Under every polyethylene pipe at the bottom, there should be a sand cushion. According to technology, this is an obligatory requirement that needs to be followed. The height of the pillow should be between 10 and 15 cm. It should be as even as possible, but it is not compacted. A pillow is not necessary if the bottom is soft and smooth.
The butt welding is used to join the pipes. Leaks are checked throughout the system prior to installation. A minimum of one meter must be laid down.
If there are any other communications installed in the area, they should be placed far enough away from the HDPE pipe so that network maintenance won’t damage the polyethylene pipe.
backfilling
The trench is backfilled in two stages:
- Filling the lower zone with non-frozen soil. It should not include large stones, hard deposits. Backfilling occurs at a height of 0.2-0.5 m above the top of the pipe. Insulation must not be broken. Pressure pipelines are backfilled only after testing.
- Backfilling of the upper zone. The soil should not contain inclusions larger than the diameter of the pipe itself. The safety of the pipeline must be observed, and the density of the soil must correspond to the design documents.
Sand or trench soil are typically utilized for backfilling. It is resistant to freezing and has good water permeability. Backfilling cannot happen until all of the pipes—the gas pipeline, the water supply, and the sewage system—have been thoroughly inspected.
Pros and cons of using trench laying
There are benefits when laying the pipeline in a trench:
- low cost;
- saving space on the site;
- possibility of independent installation;
- resistance to climatic conditions;
- protection of communications from external influences.
The process’s arduousness, the site’s altered landscape, and the requirement to compact the soil are among its drawbacks.
See this section if you’re curious about the definition of a trench in construction, its composition, and development techniques.
Any building project that involves subterranean utilities must comprehend pipeline trenching. Digging a ditch is not enough; careful planning and execution are required to guarantee the pipelines’ long-term dependability, efficiency, and safety.
First things first, preparation is key. To identify existing pipelines, cables, and potential hazards, a thorough site assessment and utility mapping must be done prior to trenching. This guarantees adherence to safety requirements and lessens the risk of harm to the current infrastructure.
Second, picking the appropriate trenching technique is essential. Different techniques like open-cut trenching, directional boring, or micro-trenching may be used, depending on the type of soil, depth, and pipeline size. Every approach offers benefits concerning expenses, velocity, and ecological footprint.
Additionally, trench excavation needs to be done precisely. The trench’s breadth and depth must be able to support the pipeline and give enough room for installation, inspection, and maintenance. In addition to ensuring worker safety, proper shoring and sloping techniques also stop soil collapse.
Furthermore, after the pipeline is installed, backfilling and compaction are essential procedures to restore the trench. Stability and the avoidance of settlement, which over time could harm the pipeline, are ensured by using approved backfill materials and appropriate compaction techniques.
To sum up, pipeline trenching is a careful procedure requiring knowledge and compliance with safety and legal requirements. Construction projects can execute precise excavation and backfilling techniques, choose suitable trenching techniques, and plan carefully to achieve efficient pipeline installation while minimizing risks and guaranteeing long-term durability.
Knowing how to trench a pipeline is crucial for any construction or renovation project that involves subterranean utilities. In order to ensure that pipes, cables, or conduits are laid securely and effectively, this process entails digging trenches. This article provides all the information you need to know about pipeline trenching, from planning and excavation to safety concerns and environmental effects. Whether you’re a contractor overseeing a major infrastructure project or a homeowner organizing a minor plumbing upgrade, knowing the basics of trenching guarantees efficient execution and adherence to legal requirements.