How a gun for mounting foam works. Types of pistols and types of Pen

For anyone working in construction or repair, mounting foam guns are a need. These useful tools ensure that gaps and cracks are filled effectively by making the application of expanding foam simple and accurate. When sealing doors, windows, or other structural components, a high-quality foam gun can save time and effort while producing expert results.

Foam guns come in a variety of forms, each intended for a particular purpose and user preference. While some guns are more sophisticated and have adjustable settings for various foam flow rates, others are manual and require you to press a trigger in order to dispense the foam. The size of the project and the user’s degree of experience play a major role in selecting a foam gun.

Apart from the different kinds of foam guns, there are different combinations of foam available. These can include low-expansion foam for more delicate tasks, fire-resistant foam for applications where safety is paramount, and standard expanding foam for general use. To get the best results in any building or repair project, it is essential to comprehend the various types of foam and how they work with the gun.

Be it a professional contractor or a do-it-yourselfer, understanding the functions and varieties of mounting foam guns will help you work more effectively and efficiently. A robust, long-lasting seal that withstands the weather can be achieved by selecting the appropriate tool and foam for the task.

How a Mounting Foam Gun Works Types of Guns and Foam
A mounting foam gun helps control the flow of foam when sealing gaps. It attaches to a can of foam and uses a trigger to release the foam smoothly and accurately. There are manual and automatic foam guns. Manual guns require you to press the trigger, while automatic guns have a continuous flow. Foam types include standard expanding foam for general use and low-expanding foam for precision work.

Types of pistols and types of Pen

Because installation foam is so unique, a unique kind of tool designed to resemble a pistol was created specifically for its application. Polyurethane foam sealant in aerosol packaging is concealed by the name. Catalysts, stabilizers, and a gas-sponsor (partially in gas, partially in a liquefied phase) are among the chemical components of the foam.

There are two varieties of installation foam available in cylinders for the construction industry: professional and household. Any sealant that comes into contact with oxygen in the air freezes; the packaging makes this clear. The following figures show how the volumes of the cylinders vary:

  • For professional application. The volume of the container begins with 1.5 liters. Most cylinders are designed to work with a pistol, although there are also models with a tip for manual use. Such models are uneconomical because material consumption increases.
  • Household use. The volume rarely exceeds 0.6-0.8 l, the cylinder is equipped with a PVC guide tube, no gun is needed.

The materials vary not only in terms of packaging but also in terms of price (professional materials have a higher price tag) and the following attributes:

  • Professional sealant has a larger output volume. It is characterized by lower secondary expansion and is used over a wider temperature range.
  • The material for household use has a denser structure, therefore better thermal insulation properties. Guide tube allows you to reach hard-to-reach areas.

Sealing compounds vary not only in their seasonality of use but also in their technical parameters (adhesion, expansion). There are three types of cylinders: summer, winter, and all-season; the latter can be used all year round.

Where are mounting guns used?

Polyurethane composition is used by builders for a variety of tasks; it helps them glue building materials together as well as insulate and seal seams. As a result of frequent use and ongoing maintenance, disassembling the foam gun is standard procedure.

The following tasks involve the use of a polyurethane foam-loaded gun:

  • Installation of windows and doors.
  • Sealing holes, filling voids in building structures or, for example, when installing an air conditioner.
  • Sealing holes and seams during external wall insulation (expanded polystyrene, foam plastic).
  • Improving design characteristics: sealing joints, insulating window and door openings, sound insulation, eliminating drafts.
  • Plastic panels, foam plastic, penoplex, MDF panels are glued to the foam where significant loads on the glued material are not expected.

Assembly gun design

The device’s resemblance to a handgun gave rise to its name. The design of the apparatus, as well as the functions of its parts, are where you should start if you want to grasp the basic workings of a foam gun. Upon examining the device, the following particulars become apparent:

  • Barrel (fitting). Includes a rod and a nozzle; similar to a weapon, it has an elongated shape. There is a valve inside through which the sealant passes with a decrease in pressure and exits through the nozzle into the working area.
  • Lever. Allows you to comfortably and firmly hold the tool while working.
  • Frame. The central part to which the rod and handle are attached.
  • Hammer (trigger). Real name: foam control lever. The trigger allows you to dose the release of sealant from the cylinder.
  • Adjustment (fixing) screw. Needed to control the speed (and, therefore, volume) of polyurethane supply, but from the side of the cylinder, not the person. The adjusting screw decreases or increases the trigger stroke.
  • Adapter (reducer). A bottle of sealant is connected through it. If we continue the analogy with weapons, then this is a pistol clip.

Design features of different models

It is crucial to recognize that a spray foam gun can be either collapsible or monolithic, with the following distinctions, in order to comprehend how it operates:

  • Monolithic models. The most budget devices, made of plastic, with a minimum of options. They cannot be repaired; after the first breakdown they are thrown away.
  • Collapsible models. A complete, reusable tool made of metal and high-strength plastic. Withstands the loads of construction and repair work; easy maintenance.

How the technology works: operating principle

Reusable polyurethane foam guns are used in construction activities; as they get dirty, they are disassembled and cleaned on a regular basis. There are guidelines for both using the tool and prepping the cylinder with polyurethane foam sealant. Here’s how the container is ready:

  • Before starting work, leave the cylinder for at least 6 hours at a positive temperature (in the cold season – indoors).
  • Before use, shake the can vigorously for 30 seconds (12-15 times); the cylinder is held with the lid up.
  • Remove the protective cap, attach the cylinder to the valve of the tube (in household models) or insert it into the adapter.
  • Fixing the cylinder spout with a threaded connection is carried out until there is tight contact. The hissing sound that appears at this moment indicates that the pistol is ready for use.

It is crucial to keep in mind that while the cylinder is being fixed, it is held beneath the instrument; however, when it is being operated, it is held vertically and upside down. Under gas pressure, the sealant is forced out when the cylinder is on top. This is the right technological solution because it guarantees a steady flow of viscous liquid.

The gas will escape the cylinder first because it is a lighter substance than the polyurethane mixture, which means you will need to buy a new cylinder. The following are the gun’s operating instructions:

  • The performer smoothly pulls the trigger. The valve opens and the sealant flows into the barrel.
  • At the exit from the barrel, the gas dissolved in the liquid polyurethane boils, foam forms and primary expansion begins.
  • Polymer foam comes out in the form of a thin stream, which increases in volume by 60-90% (depending on characteristics). Primary expansion continues until the material hardens completely.
  • The performer controls the location of foam distribution. If you need to adjust the volume and speed of output, use the trigger and, if necessary, tighten the fixing screw.

The performer’s qualifications will determine how the foam seam is adjusted. However, the option to adjust is limited to reusable models. Unlike household container models, it gives you control over how much sealant is used.

Subtleties of technology

The method of using a foam gun is the same for all models, regardless of design. Additionally, there are guidelines to adhere to when using a foam gun that will enhance the outcome, such as:

  • Before work, check the tool for serviceability, work in protective gloves.
  • If the work lasts for a long time, manufacturers advise shaking the container periodically; this will improve the output of the foam mass.
  • To maintain an optimal view of the work area, hold the nozzle at an angle of 90 ° when applying foam.
  • To ensure that the seam is even, move the gun along the line, without sudden movements. If a vertical seam is filled, the movement is from the bottom up.
  • For professional tools, there are special attachments that help fill small holes, thin seams and areas in hard-to-reach places.
  • At the end of the working day, the gun is cleaned of any remaining foam; then leave it for a couple of hours and pull the trigger two or three times to remove any remaining material. It is prohibited to use aggressive compounds for cleaning: they will lead to corrosion of parts.

Video description

The following video demonstrates how the mounting gun operates:

Advantages of working with a professional pistol

The following benefits of the technology are particularly noticeable because of the spray foam gun’s high cylinder pressure-resistant design:

  • The retainer allows you to control the volume and speed of appearance of polyurethane foam sealant.
  • The lever is only held during operation. When it is released, the supply of polyurethane foam stops.
  • During a break, the gun needle blocks air access to the foam, the mounting substance does not harden.
  • Convenient operation. It will not be difficult for the performer to exchange the used cylinder for a new one; can be operated with one hand.
  • The main advantage of the mounting gun is savings: it significantly reduces the consumption of sealant (or glue).

Video description

Regarding the mounting gun upgrade in the video below:

Pistol: body material and performance prospects

Polyurethane foam gun models vary in terms of strength, performance, and service life indicators. The case plays a major role in determining the features. It is composed of the following materials:

  • Plastic. Plastic housing is typical for disposable devices. This product is purchased for home repairs. One cylinder is enough to install a couple of windows and several doorways. If you have time, fill the cracks on the balcony, and after a day the foam will tightly clog the gun, after which it can be safely sent to a landfill.
  • Combination of metal and plastic. This is not a professional tool and cannot be used on a regular basis. However, it is considered repairable and can survive larger renovations (for example, in a cottage, country house or multi-room apartment). After finishing the work, the container with the remaining foam must be removed, and the internal cavities of the gun are washed.
  • Full metal body. This is a sign of a professional tool. Such a device is expensive, but if you constantly deal with polyurethane foam sealant or glue, the investment will pay off. The gun will last six months or more if used correctly.
  • Combination of metal and Teflon. Metal cavities that come into contact with the foam are protected by a layer of Teflon. The improvement makes cleaning the gun much easier. Such models are expensive and justify themselves with constant use, but not in the renovation of a residential apartment.
  • High strength polymer. Not only the handle, but also the body and the tool adapter are made from high-quality plastic. The point of the replacement is to reduce the price tag of the pistol without noticeable loss of its functionality.

Regarding disassembly and instrument cleaning, watch this video:

Caring for the gun: disassembling and cleaning

In 15 to 30 minutes, the foam reaches its maximum strength. Since it is relatively simple to remove the sealant during this time, they attempt to wash the gun right away after each use. This is done in the following sequence:

  • The used cylinder is unscrewed and the adjusting screw is fully opened.
  • Instead of a container with foam, screw on a container with a remover (removal of hardened foam). Remains of polyurethane foam will dissolve under the action of a chemical reagent.
  • Press the lever until all the sealant comes out. After 7-10 minutes the operation is repeated; the liquid should come out clean, without any residues of the mounting mixture.
  • The adjusting screw is closed, the container with remover is removed, and the gun is put away for storage.

Should the opportunity pass, dehydrated foam clogs the gun’s components, obstructing the barrel and valve. Should you take no action, the tool will stop working. Here, the foam gun is disassembled and cleaned either mechanically or chemically.

Both commercial compounds and those made with readily available reagents are used for dry cleaning. White spirit or an acetone-based solvent can be used in place of the cleaner if one was not purchased at the time the foam was purchased. Kerosene, refined gasoline, and solvent 647 are also appropriate.

The gun is disassembled and all of its components are submerged in a solution-filled deep bowl to ensure a thorough rinse. They are removed after 20 to 30 minutes, cleaned with a cloth, and then assembled with machine oil applied to prevent parts from sticking.

The entire mechanism is disassembled in order to perform mechanical cleaning using the abrasive technique. Using a metal sponge to sand the surfaces, the hardened foam around the parts’ outer contours is first removed with a sharp knife. A solid wire that has been sharpened is used to drill a hole in the foam plug of internal cavities, such as the barrel.

The components are filled with solvent for 30 minutes during the second stage. Next, using a cloth soaked in remover, construct a ramrod out of wire and clean the internal surfaces of any leftover sealant. After being mechanically cleaned, parts are coated with oil and anti-corrosion compound to prevent scratches.

Video description

Watch this video to learn how to disassemble and modify a pistol:

Comprehending the operation of a mounting foam gun can greatly streamline your building and maintenance tasks. With the precise application of foam sealant made possible by these tools, you can efficiently fill in gaps, insulate, and soundproof spaces. The mechanism is straightforward but effective: pulling the trigger causes the foam to be released through a nozzle, allowing for even and controlled application.

Different mounting foam gun types are available to meet different needs. Professional-grade guns have more features and are more durable, making them ideal for large construction projects. Basic models are ideal for small home repairs. Certain guns have flow rates that can be adjusted, giving you control over how much foam is discharged. This is especially helpful for intricate tasks.

Furthermore, the kind of foam you use can affect how your project turns out. High-expansion foam is best for larger gaps and cavities, while standard foam works well for general sealing and insulation. Conversely, low-expansion foam offers a more accurate application, which makes it appropriate for smaller, more delicate areas.

You can complete construction and repair projects with professional results by selecting the proper foam gun and kind of foam. These tools offer efficiency and versatility, making them a great addition to any toolkit. Knowing the ins and outs of the process will help you make the best decisions and get the best results, whether you’re a professional contractor or a do-it-yourself enthusiast.

A mounting foam gun is a useful tool for building and maintenance that makes it easy and precise to apply foam sealants. It functions by fastening a foam canister, which is subsequently released through the nozzle of the gun to enable precise application in challenging-to-reach regions. Foam guns come in a variety of forms, with basic models ideal for do-it-yourself projects and professional-grade versions for bigger jobs. Each type is designed to perform a particular function. There are also different kinds of foam, or "pens," available that can be used for soundproofing, insulation, and gap sealing, so there’s a product that works for every situation.

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Timur Kiselev

Professional builder with 15 years of experience. I know everything about the construction of houses, cottages, bathhouses and other buildings. I will be happy to share my knowledge and experience with you.

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