Types of clinker panels for the facade and detailed finishing technology

Clinker panels are gaining popularity as a facade material because of their easy maintenance, aesthetic appeal, and longevity. They provide both protection and a fashionable appearance, making them a flexible option for improving the outside of any building. This post will go over the various kinds of clinker panels that are available as well as the comprehensive instructions for using these premium materials to finish your facade.

Clinker panels are available in a variety of styles and colors to match your design preferences, whether you’re going for a sleek, contemporary finish or a classic brick appearance. There is a clinker panel for every architectural style, ranging from classic red brick to modern grey or beige hues. Making an informed choice for your facade project can be aided by knowing the various types of clinker panels.

Although installing clinker panels may appear difficult, it can be done easily with the correct assistance and equipment. We’ll simplify the finishing technology into simple steps so you can follow along and get a polished look. Everything you need to know to use clinker panels to change the appearance of your facade will be covered, from surface preparation to panel application and joint finishing.

Features of clinker panels

Ceramic, a long-lasting and moisture-resistant material, forms the foundation of clinker panels. Furthermore, the slabs may have two or three layers.

Ceramic tiles make up the outer layer, and insulation makes up the inner. Warming is useful.

Clinker panels are sometimes referred to as thermal panels due to the insulation they contain. Each plate’s construction allows for the fasteners and holes needed for installation.

The nuances of production

Ensuring the outer ceramic layer and insulation are reliably joined is the primary task in the production of clinker panels.

The following steps are involved in the production process if polyurethane insulation is being used:

• foaming of polyurethane foam occurs;
• clinker tiles are laid in aluminum molds;
• The tiles are covered with sand quartz or marble chips (to protect the insulation from the sun in the joints);
• some manufacturers provide metal or polymer fasteners for installation;
• freshly foamed insulation composition is poured.

The panel is taken out of the mold and sent to the finishing shop to be shaped to the required size in compliance with the standard after hardening and cooling.

Oriented strand boards are occasionally used by manufacturers to forge the thermal panel pie’s structure and give the panel rigidity on the insulation side. These panels will then have three layers.

In the case of extruded polystyrene foam insulation, clinker panel production technology differs slightly.

Ready-made polystyrene foam boards are used in production; these boards go through several intricate steps of highly accurate cutting to take on the shape needed for installation. Clinker is adhered to polystyrene foam using strong adhesives.

A method is employed in the manufacturing process of expanded polystyrene slabs to guarantee closed perforation, guaranteeing the required vapor exchange.

The only manufacturers who can use this technology are large ones who can afford to buy expensive machinery.

Advantages and disadvantages of panels

Like any facing material, clinker panels for facades have advantages and disadvantages.

Among the benefits of facing ceramic panels are:

• ease of installation (with the help of special fasteners, the panels can be simply attached to the sheathing, and the technology for fastening adjacent slabs involves snapping locks);
• environmental friendliness;
• decorative design;
• moisture resistance;
• durability (the manufacturer promises up to 50 years of unchanged appearance and high-quality components);
• absence of mold on the facing covering;
• low thermal conductivity;
• soundproofing;
• variety of shapes, textures and colors;
• ease of construction (no need to reinforce the foundation or load-bearing walls);
• UV resistance.

Furthermore, clinker cladding is easily cleaned in the rain, does not attract dirt, and does not require special maintenance.

The drawbacks of clinker cladding are mostly caused by its relatively high cost; this is particularly evident when cladding a two-story building.

Additionally, keep in mind that ceramics are highly susceptible to mechanical impact forces and can sustain damage from improper handling during installation.

Specifications

Clinker facade panels need to have the specified qualities in order to satisfy the standards for uniformity and quality.

The following indicators are followed by manufacturers:

• tile thickness should be from 8 to 19 mm;
• consumption – from 32 pcs. up to 64 per m²;
• dimensions: width from 100 to 115 mm, length – from 210 to 240 mm;
• weight – from 16 to 50 kg m²;
• water absorption – maximum 3%;
• bending strength – not less than 23 MPa;
• maximum heat resistance – 30 minutes at 125°C.

Frost resistance tests indicate that clinker is capable of withstanding up to 300 freezing cycles.

If the company making the clinker tiles is a sizable, high-tech company, then it will satisfy all physical and technical requirements.

Make sure the manufacturer is reputable before buying facing material.

Types of clinker panels

The internal structure of clinker panels is unique:

• two-layer. Do not have an insulating layer, have an oriented strand board, cement-bonded particle board, or glass-magnesite board at the base;
• three-layer (thermal panels). They have insulation in their structure and a base for creating rigidity from OSB, DSP or SMP;
• single-layer (decorative). Presented in the form of a bare clinker slab with a decorative texture (like brick, stone, etc.).d.) from the front side. Attached to the wall exclusively with adhesive solution. Without insulation.

To shield walls from outside influences It is recommended to use slabs that are two or three layers thick. Single-layer ones serve more as ornamentation than as protection.

Clinker panels, which come in a range of styles to accommodate various architectural tastes, provide an attractive and long-lasting alternative for external facades. This article examines the various varieties of clinker panels that are available, ranging from sleek, contemporary designs to classic brick-like finishes. In addition, it offers a comprehensive tutorial on finishing technology, encompassing all aspects from surface preparation to installation and sealing. This guide guarantees that both professionals and do-it-yourselfers can produce a high-quality, long-lasting finish for any building project with its straightforward instructions and helpful tips.

Application area

The most common application for ceramic cladding structures is façade insulation in private buildings.

Insulation-free panels are utilized:

• when covering frame buildings;
• with insulated walls from the inside on curtain facades;
• in structures that initially do not require insulation: garages, outbuildings, warehouses.

Clinker panels are compatible with all types of buildings and climates. The material’s technical properties determine whether or not it can provide dependable cladding in hot climates or in cold, windy climates.

Installation of sheathing

Lathing beneath clinker tiles is required, particularly if the wall is uneven or if installing a ventilated curtain wall is required.

The proper way to lathe is as follows:

• fastening the strips is necessary produce in a horizontal position using self-tapping screws. It is not recommended to use brackets in this case;
• the pitch between the guides should be such that the panel was placed on three vertical guides;
• the lower horizontal rail should be mounted 20 (up to 40) cm above the ground line;
• the gaps between the wall and the profile (bar) must be sealed with foam.

Clinker tiles are used for facing work after the sheathing is attached.

Installation of clinker tiles

It is possible to install the thermal panels on the crate on your own, but to do so, you will need to be aware of the following fastening points:

• to fasten one slab of material it is necessary to use at least six self-tapping screws;
• joining the slabs is easy due to their design features: comb edge;
• It is advisable to use sealant to protect the joint seams.

• An aluminum starting strip is attached along the strip marked along the base line;
• Beacons should be fixed on the facade;
• fastening should begin from the corner;
• then the panels are mounted;
• the first panel is inserted into the corner element and from the bottom into the starting line;
• seal the space between the base profile and the wall with foam;
• then the following rows should be laid.

A unique gasket needs to be positioned in order to align the joint seam if the joints are mounted in steps.

It is advised to use a frost-resistant substance to seal the joints after all the components have been fastened.

After finishing the facade with clinker tiles, you can thus accomplish a number of things, including ensuring thermal insulation within the home, protecting the walls from outside influences, and decorating the facade.

Type of Clinker Panel	Detailed Finishing Technology
Traditional Clinker Panels	Install insulation boards, apply adhesive, press panels into adhesive, use spacers for even gaps, fill gaps with grout.
Interlocking Clinker Panels	Fit panels together like puzzle pieces, secure with screws or adhesive, ensure tight seams, finish with weather-resistant sealant.
Insulated Clinker Panels	Attach panels with integrated insulation directly to the wall, use special clips or adhesive, seal joints to prevent heat loss.
Flexible Clinker Panels	Apply flexible adhesive to wall, press panels into place, adjust for smooth fit, grout gaps with flexible sealant.

A strong and adaptable option for improving any building’s facade are clinker panels. Their diverse range of designs, hues, and textures provides visual allure in addition to functional advantages. There is a clinker panel to fit your taste and architectural requirements, whether you like the classic brick appearance or a contemporary, smooth finish.

Even do-it-yourself enthusiasts can install clinker panels because the process is simple. A finish that looks professional and will last for years can be achieved by following the comprehensive instructions provided in this article. To ensure a successful project, careful planning, meticulous installation, and close attention to detail are essential.

Clinker panels are renowned for their longevity and low maintenance needs in addition to their aesthetic appeal. They are a wise investment for any property since they are resistant to fading, weathering, and damage. Clinker panels can add years to the beauty and value of your home with the right maintenance.

Selecting clinker panels for your home’s facade will give it a more finished appearance while also providing an additional layer of weather resistance. Their insulating qualities can lower energy expenses and make living spaces more comfortable. Clinker panels are an all-around useful and fashionable option for any project involving the restoration of a facade.

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