A typical metal-plastic window, also called a uPVC window, is made up of a number of essential parts that work together to offer functionality, durability, and insulation. Because they are inexpensive and effective, these windows are frequently utilized in building and remodeling projects.
The primary structure of a metal-plastic window is commonly composed of uPVC, or unplasticized polyvinyl chloride, which is a strong, long-lasting substance that does not deteriorate or warp with time. The window’s structure is made up of this frame, which houses and supports the other parts.
In a metal-plastic window, the double or triple-pane glass unit is one of the most crucial components. This comprises two or three glass layers divided by an insulating gas-filled spacer, like argon or krypton. By decreasing heat loss during the winter and increasing heat gain during the summer, these layers of glass and gas contribute to reducing heat transfer and increasing energy efficiency.
An energy-efficient and weather-resistant metal-plastic window is largely dependent on its seals and gaskets. To stop water and air from seeping in, these parts—which are usually made of silicone or synthetic rubber—are positioned between the frame joints and around the glass unit.
A metal-plastic window’s hardware consists of handles, locks, hinges, and occasionally ventilation latches. These components guarantee ease of use and upkeep in addition to adding to the window’s security and functionality.
- General structure of the PVC window system
- Sash
- Fittings
- Double-glazed window
- Beading bead
- Seals
- Shtulp
- Basic stand profile
- Low tide
- Sloping strips
- Expansion profiles
- Connecting profiles
- PVC profile device
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General structure of the PVC window system
It is essential to think about and research plastic window designs starting with the primary components. Certainly one of them is the frame, which forms the foundation of the entire construction.
1. The frame. 3. A window with double glazing. 5. Sealant. 2. Sash. 4. Extras. 6. Profile for wildcards.
1. The windowsill. 5. Profile of the window box. 8. Seal for windows. 2. Profile of the window frame. 6. A window with double glazing. 9. Low water. 3. Use a seal-bead. 7. Use a sealed bead. 10. Elements of fittings. 4. Veil.
When we initially look at the frame, we see a white or other colored plastic coating, giving the impression that this is just another block, similar to a wooden window, for example. However, the profile from which the frame is made has a more intricate structure: the plastic base is divided into multiple sealed cavities (chambers), which encircle the frame around its perimeter. An interior metal frame made of a rectangular profile serves as an amplifier of rigidity.
The cavities are sealed off from one another and the surrounding air; the only chamber that is in contact with the outside world is the external chamber, which has multiple holes for condensate drainage. The condensate drainage hole can be seen when the window sash is open. 2. A decorative plug to cover the window’s exterior condensate drain hole.
The frame profile typically has three to five chambers. The plastic coating offers outstanding design, the metal profile offers sufficient rigidity, and the air chambers provide a dependable barrier against heat loss.
All other window components are hung from the frame, which acts as a supporting structure by itself. The frame is fixed into the window opening.
Sash
Finding a window with a single, continuous pane of glass is extremely uncommon. A window typically consists of multiple components, called sashes. They have a frame-like appearance and are composed of profiles with a similar design. Both stationary and movable door types are typically combined into a single window.
The sash, which keeps the glass unit tightly attached to the main frame and serves as a means of security, can also be thought of as an internal frame.
Fittings
Fittings is the general term for everything that makes it possible to join window components, guarantees window opening, maintains sash position stability, and guarantees system operability.
This consists of highly particular components that range in complexity:
- hinges;
- handles;
- locks;
- locking and turning mechanisms;
- decorative elements.
The fairly high level of complexity of the fittings determines the different modes of operation for the window sash. Generally speaking, premium fittings account for a significant portion of the window’s overall cost and are constructed of sturdy metal.
The plastic window mechanism is a complicated device that requires a great deal of expertise and specific knowledge to install. Even though window mechanisms rarely break, it is still advisable to hire a specialist rather than trying to fix and adjust them yourself if they do.
Double-glazed window
The window’s second-most crucial component, after the frame. A double-glazed window is made up of multiple parallel glass sheets that are spaced apart by metal strips, or distance frames, so that air spaces, or chambers, form in the frame between the sheets. The glass unit has a perimeter seal, ensuring that air inside the chamber volume never comes into contact with the surrounding air.
Windows with double glazing bear three loads:
- light transmission;
- soundproofing;
- thermal insulation.
The final two attributes are directly related to the quantity of cameras; two to three is the ideal range. Four-chamber windows are too heavy, and single-chamber windows shield very little against outside noise. In practice, the quantity of glasses has no bearing on light transmittance.
Beading bead
A tiny piece of plastic that supports the glass unit and runs around the sash’s perimeter in the shape of a profile frame. In spite of its complete invisibility, it serves a crucial purpose. Nothing else holds the glass unit in the frame, so if the glazing bead is poorly made or does not fit the frame well, the glass unit is in serious danger.
Seals
This is another one of those subtle details that is necessary for even the most intricately designed plastic window to be unable to carry out the most basic tasks: moisture and cold air will seep into the space through the gaps, and the PVC window’s ability to insulate against sound will instantly deteriorate and become no more effective than the wooden windows commonly found in high-rise buildings.
Seals can be made of many materials, but special rubber is used the most frequently. High-end, costly windows may have PVC, EPDM, TPE, and silicone seals. They are all heat-resistant, frost-resistant, chemically inert, and have a substantial service life of more than 20 years.
Primary Sealing Types
A component of the framework. The doors can open in any position thanks to this crossbar, which can be vertical or horizontal. Generally speaking, it has the same profile as the frame and is not less rigid than it. However, the impost in a perpendicular section needs to be "T" shaped. Side projections guarantee that the sashes fit snugly. They have seal-fitting grooves.
Often strengthened with a rectangular metal profile, which allows it to bear heavy mechanical loads. The impost "works" independently if the frame is fastened to the wall, so its strength needs are a little bit greater.
Shtulp
A relatively recent design approach intended to guarantee sash mobility similar to windows with an impost but without a vertical post. A shtulp is essentially a mechanism for fastening the sashes together and keeping them closed.
With a handle, one of the contact sashes can be opened in the same manner as a standard window. The second is limited to outward swings. You will have a clear opening free of crossbars and racks if you open both doors.
Although stamped windows are more common in multi-story buildings, they are gradually displacing conventional designs from the market. While they are not less safe than frames with imposts, they are comparatively less common on first floors as of yet.
Basic stand profile
When thoroughly examining the components of a plastic window, it is imperative to pay close attention to the base profile, also referred to as the stand. This is a plastic section that is affixed to the frame’s profile and runs the full length of the lower section. It protects the frame from damage while also making transportation and leveling easier. The profile height is no more than 35 mm.
Fundamental stand profile Even with its intricate design and seeming size, a frame that is not fastened into the opening is extremely susceptible. It is easily breakable if there aren’t installed sashes and double-glazed windows. However, this is only one use for the basic profile; it also serves as a fastening element for the window sill and ebb after the frame is installed, saving installers from having to drill the frame itself—which is, incidentally, prohibited.
Increasing the installation seam’s thermal insulation is the stand profile’s second purpose. It is an air-filled, rectangular, hollow tube. The profile, which runs the length of the lower opening, acts as a barrier between the interior volume and the outside air. When combined with polyurethane foam, this creates a reasonably stable sandwich that insulates against heat and sound.
Foam made of polyurethane. 3. Hydro-steam insulating tape, or UGK. 5. Cushions for support. 2. Vapor permeable layer, or PSUL. 4. Profile of the stand. Sixth, silicone.
An internal window detail that is integrated into the interior design. The panel is flat and horizontal, extending slightly past the wall’s plane. The material of a typical window sill is PVC, just like the window itself. However, you can also install a synthetic stone or other material window sill.
The inner portion of the window sill is installed so that it overlaps the mounting seam and goes under the frame. The window sill’s width is chosen to prevent the window sill radiator’s convection heat flows from being entirely blocked. Naturally, the width of the window sill can be whatever, within reason, if there isn’t a radiator where the window is installed.
Low tide
A drip sill is positioned outside the window frame at the bottom on the other side. It is fastened to the base profile and keeps rain from getting at the installation seam. In addition, it stops water from trickling down the wall’s glass and keeps stains and streaks off the facades.
The selection of the tide’s width is contingent upon the local meteorological conditions at the window installation site, as well as the direction the window faces in relation to the Earth. The tides may be wider on windows facing the north and west, and narrower on windows facing the south.
Sloping strips
Sloping strips are a common component that covers the top and side seams where the frame meets the wall. Made of plastic, it installs quickly. However, plaster or plasterboard inserts are used for finishing on steep slopes. They cover the installation seam and shield the sealant from moisture, sunlight, and unintentional damage, performing the same function as slope strips.
Expansion profiles
Mounting components to broaden the frame. Expandable plastic profiles come in standard widths of 20, 40, and 100 mm, enabling you to enlarge the frame to the desired length. fastened with self-tapping screws to the frame.
Because the strips are attached to one another by locking joints, using multiple extra strips at once is not problematic. The profiles easily snap together thanks to unique grooves that run the full length of the side.
Connecting profiles
When installing large window structures or glazing loggias, for example, you can quickly and reliably connect the various parts of a metal-plastic structure together using special locking connections. They are produced in a variety of configurations and support connections that are parallel, angular (90, 130, and 160 degrees), and other.
Connection profiles are manufactured in two variants: the standard form, which resembles plastic latches, or the reinforced version, which adds more structural reinforcement. Connecting profile elements are typically meant for professional installation; using them calls for specific knowledge.
PVC profile device
Section on the structure of plastic windows is necessary to fully understand all the characteristics of a metal-plastic window. For the uninitiated, there’s a lot of interesting stuff here. It turns out that the seemingly monolithic structure has a fairly complex internal structure with almost no superfluous parts; instead, every part interacts closely with every other part and bears some sort of structural load.
Polyvinyl chloride is a synthetic polymer that is used to make the frame, impost, window sills, and some other window components. This is a chemically passive, easily processed, low-flammable, and environmentally safe material. However, for fairly heavy window structures, PVC lacks the mechanical strength to independently perform load-bearing functions; therefore, all of the window’s power components need to be reinforced with metal.
Practically speaking, when making windows, a unique system of parallel tubes with various sections that are welded together along their length to form a single structure is employed rather than a single, monolithic block of polyvinyl chloride.
The tubes’ cross-sectional configuration is extremely intricate:
- rectangular,
- trapezoidal,
- triangular, etc.d.
However, the actual structure (profile) is typically shaped like a rectangle, "T," or "L," from which window frames in a variety of configurations can be mounted with great convenience.
Chapter 1: Sealant. 3. Use a seal-bead. 5. Luminous 2. Reinforcement in a U shape. 4. Profile-6 chambers with square reinforcement
Chambers with PVC profiles
Parallel passages create closed, air-filled cavities that are completely isolated from one another. They are referred to as cameras in the completed frame. For heat protection and sound insulation, the more chambers, the better. However, there is a physical limit to the number of cameras; typically, more than seven are not used.
This is due to a few factors:
- the consumption of material for partitions between chambers increases;
- the effect of reducing thermal conductivity due to the presence of air inside is leveled by thermal conductivity bridges across the PVC array;
- profile weight increases as strength decreases.
Five is the ideal amount of cameras.
A metal insert with a square, rectangular, or "U"-shaped cross-section extends the full length of the inner chamber, which has the largest cross-sectional area. It is intended to reinforce the structure and is composed of galvanized steel. The reinforcing element increases the profile’s strength properties by nearly an order of magnitude, but has a negligible impact on its weight.
The profile’s multi-chamber design guarantees high strength and offers superior noise and heat insulation. The partitions that separate the chambers also act as stiffeners.
A typical metal-plastic window is made up of a few essential parts that function together to give efficiency and functionality. Usually constructed of steel or aluminum, the window’s main frame offers durability and structural support. This frame is essential to maintaining the stability and holding the entire window assembly together.
There are chambers within this frame intended to hold insulating materials, most commonly plastic (PVC). These chambers aid in better sound insulation, decreased heat transfer, and increased energy efficiency. Strength and thermal performance are guaranteed by the window frame’s combination of plastic and metal components.
The window’s glazing, or glass panel, is yet another crucial component. It is firmly installed within the frame and comes in different types and thicknesses, including single, double, and even triple pane glass. When it comes to improving thermal insulation and soundproofing, double or triple-pane glass windows outperform single-pane models.
Metal-plastic windows frequently have a low-emissivity (Low-E) coating on the glass to increase energy efficiency even further. This coating contributes to better indoor temperature maintenance and lower heating and cooling expenses by reflecting infrared light and heat while letting visible light through.
Hinge, handle, lock, and seal are the last hardware parts of a metal-plastic window. These components guarantee the window’s correct operation, security, and weatherproofing. For a window to last a long time and function dependably in a variety of weather situations, high-quality hardware is necessary.
In this article, we delve into the components that make up a typical metal-plastic window, commonly known as a PVC or vinyl window. These windows are crafted from a combination of materials designed to offer durability, energy efficiency, and aesthetic appeal. The main components include the frame, usually made of PVC (polyvinyl chloride), which provides structural support and insulation. The glass panes, often double or triple glazed, enhance thermal efficiency by trapping air between them. Seals and gaskets prevent air and water leakage, ensuring the window is weatherproof. Hardware like locks, handles, and hinges ensure functionality and security. Together, these elements form a modern window solution that enhances comfort and energy savings in homes and buildings.